Henan Hongji Mine Machinery Co., Ltd. >> Two Stage Coal Gas Station

Two Stage Coal Gas Station

Two Stage Coal Gas Station
Price: Negotiable/Set
Trade Terms: FOB,CFR,CIF
Min Order: 1/Set
Pay Type: L/C,T/T,D/P,Paypal
Two-Stage Coal Gas Station introduction
1) Two Stage Coal Gas Station is mainly used for glass industry, ceramic industry, which need clean gas project
2) Two Stage Coal Gas Stationcan produce heating value 1450-1500 degree
3) Whole processing equipments mainly includes, coal gasifier, dust collector, gravity dust collector, panel valve, backflow valve

Two Stage Coal Gas Station Working principle
Two Stage Coal Gas Station is a equipment that converts coal into combustible gas--coal gas (mainly composed of CO, H2, CH4, etc. ).
The working principle: Solid coal can be gasified into inflammable gases through vapor media. This coal gas is then roughly de-dusted and conveyed through a conveying pipe to burn at a nozzle. The heat produced is used to heat the thermal furnace. With the gas as the burning material, the temperature is even on the furnace. Our single stage coal gasifier is widely used as steel rolling furnace, annealing furnace, forging furnace, steel pipe furnace, glass furnace, aluminum furnace, melting furnace, cooper furnace, pottery furnace, etc.

The working process of Two Stage Coal Gas Station consists of carbonization and gasification. During carbonization process, coal goes through intensive drying and low temperature carbonization, and gradually turns into semicoke. During the gasifying process, hot semicoke reacts with gasifying agent and turns into ash, which is discharged from ash bowl automatically.

In low temperature carbonization process, dry distillation gas is produced by evaporating water content. It is used as top gas of double stage coal gasifier and takes up 40% of the total gas amount. Dry distillation gas enjoys higher heat value (6700KJ/nm3) and low temperature (120° C), and contains large amount of tar, which is produced by low temperature carbonization. Tar is of good liquidity and can be gathered by electrostatic dust collector as chemical raw materials and fuels.

During gasifying process of Two Stage Coal Gas Station, hot semicoke and gasifying agent conduct a series of chemical reactions including reduction and oxidation and produce gasified gas. This kind of gas is used as the bottom gas of double stage coal gasifier and takes up 60% of total gas amount. Its heat value is competitively lower (6400KJ/nm3); Its temperature is higher (about 450° C). Due to its less proportion of ash, bottom gas can be processed through cyclone dust separator and wind cooler. Users can use cold purified gas without adopting elutriation method, thus avoiding producing large amount of phenol water.
name unit specification
2.0 2.4 2.6 3.0 3.2
Chamber diameter mm 2000 2400 2600 3000 3200
applicable fuel   Non-caking or weak-caking anthracite, biruminous coal, coke, coal property should be coincident with the requirement of GB9143
Fuel size mm 25_50
Coal consumption Kg/h 800~1000 1200~1500 1300~1800 1800~2100 2200~2500
Gas agent   Air, steam
Gas output Nm3/h 2500~3000 3600~4500 4000~5500 6000~7000 7000~8000
Tar Mg/m3 ≤100
Net heating value kJ/Nm3 ≥5800
Gas temperature distillation stage °C 80~120
gasifying stage °C 400~600
Gas pressure distillation stage Pa 1000~1500
gasifying stage Pa 1470~1960
Blast pressure Pa ≤6000
steam products Kg/h 300 450 500 550 550
Inner steam pressure   0.07 0.07 0.07 0.07 0.07
Saturated temperature °C 50~65
Feeding coal mode   Automatic
Coal feeding system   Hydraulic driving
Prod Model: CQ
Markets: South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
I. About us:
Located in Zhengzhou, China, Henan Hongji Mine Machinery Co., Ltd. is a joint-stock enterprise, specializing in R&D, manufacture, and sales of large and medium-sized Mining Machinery (Crushing machinery, seperation/ore benefication machinery, screen and so on), NPK Fertilizer Equipment, and Building Material plants like Quick Lime Plant and Cement Plant. Our customers' satisfaction is our ultimate goal, and in order to achieve this, we strive to consistently provide high-quality products at the lowest prices.

II. Our products:
As the largest mine machinery manufacturing enterprise in Zhengzhou, we provide environment-friendly Mining machines, including flotation machines, classifying equipment, magnetic plants, ball mills, spiral classifiers, vibrating screens, crusher, sand making machines, and dryers, NPK Fertilizer Machines including Mixer, Rotary Dryer, Pelletizer, Coating Machine, Drum Screen, Bagging machineetc. These products have received ISO9001: 2000 certification and SGS certification, and are popular in Vietnam, Myanmar, Bengal, Laos, Philippines, Peru, Iran, India, etc.
We also provide preferential wearing parts when you purchase our products.

III. Applications:
Our products are widely used in the production operations of crushing plants, cement plants, lime plants, and concentrating mills. Their specific applications are as follows:
Ball mills grind many types of ore and other materials, and are widely used in mining, the chemical industry, etc.
Spiral classifiers are used in the distribution of ore, the grading of ore and fine silt in gravity mills, and for grading granularity of ore pulp in metal ore-dressing processes. They are also useful for de-sliming and dehydrating in the ore-washing process.
Vibrating screens can be used for grading materials in coal dressing, metallurgy, mining, power stations, construction and chemical industries, etc.
Rotary kilns are suitable for mechanical, physical, and chemical treatments of solid materials. They are applicable in the building industry, metallurgy industry, chemical industry, etc.

IV. Quality and Cost Control:
To ensure the quality of our products, we have formed cooperation with scientific research institutes in European countries, thus enabling us to introduce internationally advanced processing techniques and production lines to our operation. In addition, our incoming raw materials and our finished products are inspected 4 times before they are accepted or sold. We purchase our raw materials in large quantities, which help to reduce costs. We also save on labor costs by training our staff in-house. These steps and more enable us to provide crushing machines, mining machines, sand making machines, rolling mills, and cement equipment at a lower price than other manufacturers in this field.

V. Customer Services:
1. Pre-sale services:
We will happily assist you in getting the information you need to make a decision on which products best fit your needs. We want you to feel good about your purchase.
We can design and manufacture products as per your special requirements.
If required, we can train your technical personnel for you.

2. Services during the sale:
We strictly adhere to the principle of "the customer first". Your needs and concerns will be addressed to your complete satisfaction.
We can help clients to draft solutions to their specific situations.

3. After-sale services:
Our products are all guaranteed for a full year. During this period, if there is any quality problem, we repair it free of charge.

If needed, we can help you to install your equipment and train your operators on-site.
Inspection personnel will be sent to examine your equipment regularly.
If there is any problem, we will take measures to solve it immediately, on-site.
Technical exchanging is also provided for you.
For larger items, we can provide additional maintenance.

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