Concept
The ICESOURCE® IQF Spiral Freezer is a high-performance spiral freezer built for relatively large production capacities, such as pastry, meat, seafood and vegetable, etc.
The patented ICESOURCE® IQF Spiral Freezer technology delivers twice the heat transfer rate of standard cryogenicspiral freezers, yielding a far superior design over traditional cryogenic designs.
Benefits
1. High production capacity in a smaller footprint than conventional spiral freezers.
2. Low operating cost through maximized cryogen efficiency.
3. Higher frozen product quality from a quicker freeze.
4. Reduced labor for cleaning and improved food safety through hygienic design.
5. Less product dehydration through reduced freezing time resulting in higher product yield.
Features
The IQF spiral freezer uses a proprietary cross-flow technology which substantially reduces freezing time and improves cryogen efficiency while reducing overall freezer size. It provides twice the heat transfer rate of conventional spiral freezers by covering nearly 100 % of the belt freezing surface area with a high-velocity, low-temperature gas flow. The increased heat transfer rate correlates with a high operating efficiency, enabling operation of the freezer at warmer temperatures. Steady-state losses are also minimized due to the reduced overall size (50 % less stainless steel to be cooled down).
Parameter
capacity (kg) | belt width (mm) | layer | drum diameter (mm) | cold consumption(kw) | installed power(kw) | body size(mm) |
|
| 500 | 610 | 1*12 | 2000 | 82 | 15 | 4750*6200*3300 |
| 1000 | 610 | 2*10 | 2000 | 130 | 26 | 11200*4750*3000 |
| 1500 | 610 | 2*14 | 2000 | 195 | 32 | 11200*4750*3650 |
| 2000 | 762 | 2*14 | 2500 | 260 | 45 | 13600*5580*3650 |
| 2500 | 762 | 2*16 | 2500 | 330 | 45 | 14400*5580*3950 |
| 3000 | 710 | 2*18 | 3000 | 390 | 52 | 14150*5920*4400 |
| 4000 | 930 | 2*19 | 3200 | 450 | 90 | 18000*6500*4500 |
Operation
The spiral freezer efficiently extracts heat by directly spraying cryogen onto the product. The cryogenic gas is circulated around the product at high velocity and then extracted by the exhaust system. The exhaust system is equipped with a controller which monitors the temperature in the spiral freezer. This ensures that the gas is fully utilized before leaving the spiral freezer, keeping gas consumption and operating costs low.
The IQF spiral freezer has a Human Machine Interface touch screen control. The main menu displays the current product, motor speeds, safety status, machine messages, selected operational mode, freezer temperature, and access to other screens/menus. In the event of a fault, the operator is given specific information about the cause of the fault in the message display area. Recipes can also be loaded into the system, enabling the storage/recall of the operational parameters of all product types to ensure consistent operation.
Standard configuration
The fully assembled and pre-tested freezer is delivered with the following features:
1. Stainless steel/Plastic mesh belt
2. Drive motor with variable-speed control
3. Two blowers/fans for horizontal gas movement
4. Mounted HMI control panel, automatic gas supply controller, and temperature readout
5. Sandwich wall panels with polyurethane insulation as well as inner and outer stainless steel facing
6. Fully welded construction
7. Cryogen spray manifold and exhaust plenums
8. Emergency shutdown switches, flash light warning system, and safety lockouts
9. Stand with adjustable feet, allowing ease of cleaning below the freezer
Our Services
Engineers available to service machinery overseas. We will train the operators and maintenance technicians at local when we guide installation and commissioning, so the operators and technician can solve some basic problems after training, and we will send engineers to handle trouble if they can solve the trouble.
1.We guarantee that the commodity hereof is made of the best materials with first class workmanship, brand new and unused, and complies in all respects with the quality specification stipulated in this Contract and Appendix.
2.The guarantee period shall be 12 months counting from the date of acceptance certificate. During this period, if quality problem occurs, the Sellers should guarantee he will respond and advise solution through verbal or written communication.
3.Should the problem remain unsolved, the seller will dispatch maintenance personnel to buyer's factory as soon as possible to carry out field maintenance. If equipment damage is caused by non-operation error, maintenance is free, otherwise it is for the buyer's account.
NANTONG ICESOURCE EQUIPMENT Co., Ltd, which located in the XINGDONG INDUSTRIAL PARK TONGZHOU DISTRICT NANTONG CITY JIANGSU PROVINCE, opposite to Shanghai with Yangtze River, is one joint-stock private enterprise, which specially produce the frozen and food deep-processing equipment which mainly used in sea food\fruit and vegetable\meats\pastry food\fast-food industry frozen processing and deepen processing.
1. Helix series of frozen equipment, Double helix quick-frozen equipment, Single helix quick-frozen equipment
2. Tunnel single quick-frozen equipment, Net belt monomer quick-frozen device, strip rolling monomer quick-frozen equipment, brine strip monomer quick-frozen equipment
3. Shrimp cooking processing production line, Secondary freezing equipment
4. Fruit and vegetable processing production line, pretreatment production line
NANTONG ICESOURCE EQUIPMENT Co., Ltd, which has a group of professional and veteran engineers who have devoted themselves to the mechanism design and production for decades, and devoted production elites with exquisite technology, has one reliable and stable group in design\production\management\installation and sale field. Now it has become one specialized quick-frozen equipment production base with integrated R&D\production and marketing. The main feature of our company includes stable production\full-range products\advanced technology\reliable quality\customer-orientated design and positive response to customers' requirements, meanwhile, our high-quality service get the good feedback from many domestic customers. Over the years, our equipments have been used by many customers inland and abroad, and get the affirmative and good reputation in the process of equipment operation by the users.
For supplying the better products and service to our customers, we set up several agencies across our country. In the recent years, NANTONG ICESOURCE EQUIPMENT Co., Ltd has insist to beg the survival by the quality and the development by the S&T. With the excellent products and good service, ICESOURCE brand serial quick-frozen equipments have got the recognition by customers. On this basis, we will maintain the good spirit, powered by innovation for constantly improving products quality and service-oriented by quick-response for the detailed technology consultation and perfect engineering design to our customers, make the perfection more perfect, strive for domestic leading brand.
We sincerely hope to establish the good cooperation with you and we believe that our products will provide much more profit and best economic benefit to you.
